接触件结构参数对电连接器接触疲劳寿命的影响分析[*]
作者:
作者单位:

1.贵州大学 机械工程学院;2.贵州华烽电器有限公司;3.贵州经贸职业技术学院

中图分类号:

TM503.5

基金项目:

贵州省科技计划项目(黔科合支撑[2023]一般318)。


Analysis of influence of contact structural parameters on contact fatigue life of electrical connectors
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    摘要:

    在工业、航空航天及国防等众多系统中,电连接器作为基础性元件,其主要的失效形式是接触失效。为了提高电连接器接触件的接触可靠性,本文将对接触件进行接触情况与接触疲劳寿命展开研究,利用ABAQUS软件对接触件的插拔特性进行运动仿真,得出接触件的插拔力、接触压力变化情况以及最大应力分布情况;并以单次插拔仿真试验的接触状态作为边界条件,利用FE-SAFE软件对接触件进行接触疲劳寿命预测;最后基于有限元仿真,分析插孔结构的结构参数对接触性能与接触疲劳寿命的影响程度。结果表明:簧片长度、簧片厚度以及开口量对接触性能与接触疲劳寿命都有显著的影响,其中,开口量对接触性能与接触疲劳寿命的影响程度最大。

    Abstract:

    In many systems such as industry, aerospace and defense, electrical connectors are fundamental components, and their main failure form is contact failure. In order to improve the contact reliability of electrical connector contacts, this paper will study the contact conditions and contact fatigue life of the contact parts, and use ABAQUS software to conduct motion simulation on the insertion and withdrawal characteristics of the contact parts, and obtain the insertion and withdrawal force, contact pressure change and maximum stress distribution of the contact parts. FE-SAFE software is used to predict the contact fatigue life of the contact parts by taking the contact state of the single plug and pull simulation test as the boundary condition. Finally, based on the finite element simulation, the influence degree of the structural parameters of the jack structure on the contact performance and contact fatigue life is analyzed. The results show that the length of reed, the thickness of reed and the number of op

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  • 收稿日期:2024-10-21
  • 最后修改日期:2024-11-15
  • 录用日期:2024-11-18
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